My product, process, organization leadership experience:
• Products: Consumer, Electronic, Fasteners, Raw Material (see "Product Experience" tab for illustrations)
Low to High volume product manufacturing (electrical and mechanical)
Projectors
Parts fabrication and assembly -
100's of mechanical, electrical parts per unit, hundreds to thousands
of units per year, multiple product lines, labor-intensive;
Cameras
Reloadable film based products -80 to 100 precision mechanical and electrical parts, fabricated and assembled to rigorous quality standards, with complex imaging systems, volumes of 1 to 3M per year, modest labor-intensity;
Recyclable, Single-use products - Six-sigma designed components and
systems, rugged and robust for rigors of virtually any application,
best-in-class imaging systems, tens of millions of units per year,
multiple lines, multiple global factories, mix of high-volume
automation and hand assembly.
Electrical systems manufacturing
Circuit boards
Complex, multi-layer large PWB's consisting of 100's of components with
mix of automated and hand assembly, to double-sided small, high volume
automated assembly boards
Harnesses, Cabling
Complex manually-intensive very low-volume electrical systems for large
business machines to small, high-volume wiring assemblies.
Fasteners
Zippers
Plastic injected, metal, and coil teeth on a variety of fabrics,
dimensions, and colors (more than 6,000) for a multitude of
applications from personal goods to safety applications to spacesuits -
high volume, machine intensive, batch and continuous flow
processes...output in the 100's of millions per year.
Sliders
Brass and zinc die-cast, 100's of SKU's, output in the billions of units per year
Raw Materials
Brass wire
Vertically integrated manufacturing producing 1000's of tons of special
wire for in-house consumption, and export; melting, casting, drawing,
annealing, forming, and spooling finished product
• Processes: Automated, Manual, Batch, Continuous Flow (see the "Process Experience" tab for illustrations of my process experience)
- Manual and automated assembly - mechanical
- Manual and automated assembly - electronics
- Sheet metal component fabrication
- Plastic injection molding
- Packaging, including vacuum forming
- Wire manufacture
- Weaving (textiles)
- Dyeing
- Metal stamping
• Organizational leadership/functions: Local, International, Plant Management, Lean, Quality, Director, VP
- Plant Manager (including start-ups)
- Product Manager
- Manufacturing Launch leader
- Quality and Lean - factory teams, global teams
- Journeyman-level Instrument Makers
- Engineering Manager
- Product Development (Tech Center)
- Supply Chain Leader (planning, purchasing, distribution, warehouse)
- Director, and VP - Manufacturing
- International (as ex-pat and as worldwide team leader)
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